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PROBE™ Multilayer Downhole Monitoring System

One tool. Continuous, real-time zonal pressure, temperature, flowrate, and water cut for every producing interval — without additional cables, downhole interventions, or repeated wireline logging runs.

3D render of two PROBE™ instruments: polished steel bodies, black bow-spring centralisers and cream-coloured inserts
PROBE™ instruments · 3D render

Overview

PROBE is a compact downhole monitoring tool that provides continuous measurement of the four key reservoir parameters — pressure (P), temperature (T), total liquid flowrate via spinner (Q), and water cut via capacitance sensor (WC) — from each individual producing zone in a multilayer well. Tools are installed directly above each producing formation, providing independent measurement of inflow from every interval without interference from adjacent zones.

Managing production from multilayer wells demands accurate, continuous knowledge of what each zone is contributing. Periodic well logging provides only discrete snapshots — at high cost per run. PROBE was developed to solve this, transmitting live data to surface or recording it autonomously downhole.

This versatility means PROBE can serve as both a long-term reservoir monitoring solution and a real-time production management tool in ESP-equipped wells, installed during a scheduled ESP workover rather than a dedicated one. The first deployment of this technology in Kazakhstan was performed by AB Smart Services at the Arystanovskoye field.

How it works

Two deployment modes

PROBE operates in two modes, both without additional downhole cable, surface cable, or infrastructure modification:

PROBE in a multilayer ESP completionAn ESP completion: pump, motor and ESP gauge hang on the tubing inside the casing, and the ESP power cable runs from the wellhead down to the motor. Below the ESP gauge, on the string, three PROBE tools sit directly above the upper, middle and lower producing formations (zones 1–3); each measures pressure, temperature, flowrate and water cut (P, T, Q, WC) of the inflow through the perforations. PROBE data passes through the ESP gauge and reaches surface over the existing ESP power cable, via the wellhead and the ESP controller, into cloud analytics. Alternatively, the tools run on slickline in memory mode for up to 388 days.SurfaceWellheadESP controllerCloud analyticsUpper formationZone 1Middle formationZone 2Lower formationZone 3TubingPumpMotorESP gaugePROBE 1P · T · Q · WCPROBE 2P · T · Q · WCPROBE 3P · T · Q · WCESP power cable — data to surfacePROBE → ESP gauge → cableOr: slickline memory mode, up to 388 days
  • Memory mode

    Run on slickline, records high-resolution data autonomously for up to 388 days at 1-second sampling before retrieval. No additional cables, surface modifications, or workover required.

  • Real-time mode

    Integrates into the ESP completion during a scheduled ESP workover and transmits live zonal data to surface through the existing ESP power cable. All data streams into a cloud-based analytics platform for continuous remote monitoring by the operator's team.

Specifications

PROBE — Sensor Specifications
ParameterValue
Pressure sensor typeSapphire crystal
Pressure accuracy±0.02%
Pressure resolution0.015 psi
Temperature sensor typePlatinum RTD
Temperature accuracy±0.01°C
Temperature resolution0.003°C
Flowrate measurementBi-directional spinner
Flowrate range19 – 7,550 bbl/day
Impeller diameter2.4 inches
Water cut sensor typeCapacitance
Water cut range0 – 100%
Water cut accuracy±1%
PROBE — Physical & Operating Parameters
ParameterValue
Operating pressure11,600 psi (80 MPa)
Operating temperatureUp to 150°C
Tool length3.6 ft (1.1 m)
Tool weight12.8 lbs
Battery life (memory mode)Up to 388 days at 1-second sampling
H₂S resistance (standard)6%
H₂S resistance (optional)25%
Deployment methodSlickline (memory) or ESP cable integration (real-time)
Additional cable requiredNone — uses existing ESP power cable

Specifications as published by AB Smart Services; values may be revised as equipment is upgraded.

Applications

  • Continuous zonal production monitoring from each reservoir layer — identifying which zones are contributing and in what proportion
  • Real-time production profiling below ESP systems — enabling immediate optimisation of pump operating modes
  • Early detection of water breakthrough and reservoir pressure changes before they become costly production problems
  • Rate Transient Analysis (RTA) and well interference studies using high-resolution continuous pressure data
  • Improved reservoir management and field development planning based on actual zonal inflow data rather than periodic snapshots
  • Replacement of Y-Tool setups and periodic PLT operations — eliminating repeated wireline runs, personnel mobilisation, and associated OPEX

Economic benefits

  • No additional downhole cable or infrastructure required — uses existing ESP power cable
  • No dedicated workover — installed during a scheduled ESP workover, with the standard program unchanged
  • Eliminates repeated PLT runs, personnel mobilisation costs, and associated OPEX
  • Continuous data enables proactive reservoir management and reduces costly unplanned interventions

Best suited for

  • Multilayer wells where zonal production split is unknown or uncertain
  • ESP-equipped wells requiring real-time production profiling
  • Fields where periodic PLT programmes represent significant recurring cost
  • Operators seeking to optimise ESP performance and extend pump run life
Field evidence

Case studies

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